Production Execution That Keeps the Plan Honest
HublerX gives operations teams a live view of work orders, batch progress, material consumption, yield, losses, and readiness — so manufacturers can intervene early, reduce leakage, and keep production aligned to plan.
The Visibility Lag
Most production losses do not start when the shift ends. They start when no one can see the problem early enough. Without live tracking, management only discovers the 12% yield loss 4 hours after the batch is completed.
Execution Deviation detected at Stage 2. (Unseen by current systems)
Material consumption spiking during shift without immediate notification.
Manual logs confirm losses only after production cycle completion.
Execution
Foundation
Precision at scale. The foundation of high-performance manufacturing, providing modular control over the production lifecycle.
Live Work Order Release
Real-time stage progress & capacity locking from release to completion with automated status propagation.
Batch/Job Visibility
End-to-end lineage for every lot. Granular visibility into sub-assembly status across multiple lines.
Consumption Tracking
Automated material reconciliation and back-flushing triggered by real-time machine events.
Yield & Variance Analysis
Real-time delta analysis between planned and actual output with instant smart alerting.
Scrap & Rework Context
Standardized defect logging and rework routing to capture true cost of non-conformance.
Planned vs Actual Control
Line Speed
142 u/min
Current Cadence
Usage Variance
+4.2%
Material Leakage
Yield Discipline
98.1%
Current Batch
Output Pace
On Plan
Trend Alignment
Asset Readiness
100%
Stage Capacity
Scrap, Rework & Execution Loss Visibility
Real-time context for why losses occur.
1.2% Avg. Scrap Rate
Live tracking of non-conforming materials at the station level.
Rework Lineage
Full history of rework attempts for every specific unit or batch serial.
Root Cause Tags
Force-tagging of reasons for every execution loss event.
Cost of Quality
Real-time financial translation of scrap and labor hours spent on rework.
High-Stakes Exception Center
Automated intervention for when the plan starts to drift. Our exception engine detects deviations and orchestrates the response immediately.
Yield Risk
CRITICAL
Excess Consumption
+$1.2k
Delay Status
12m
Escalations
3 Active
Backlog Prediction
Rising
Rework Queue
15 Units
Shift Readiness
85%
Line Balance
Normal
From Execution to Quality, Inventory & Fulfillment
"A plan is a wish; Execution is the reality."
Production Plan
The theoretical baseline from ERP
Live Execution
Real-time command & control
Visibility
Early detection of plan deviation
Quality Check
Real-time compliance validation
Fulfillment
Auto-reconciliation of inventory
Core Capabilities
Foundation & Tracking
- • WO/Batch Mapping
- • Line & Shift Scheduling
- • Stage-level Progress Monitoring
Control & Loss
- • Material Consumption Tracking
- • Yield/Scrap Root Cause
- • Real-time Variance Analysis
Exception Management
- • Automated Alert Escalation
- • Delay & Backlog Prediction
- • Critical Rework Orchestration
Operational Sync
- • Readiness Checklists
- • Downstream Coordination
- • Performance Snapshots
Industrial Connectivity
- • Machine Interconnectivity (OPC-UA/MQTT)
- • Mobile-First Operator Terminals
- • Electronic Work Instructions (EWI)
Built for Different Execution Environments
Discrete Batch
High precision tracking for assembly and component manufacturing.
Process / Flow
Continuous yield monitoring and consumption sync for process lines.
Chemical / Pharma
Validated lineage and batch record compliance for regulated industries.
Hybrid Assembly
Complex sub-assembly management for multi-stage electronics or automotive.
The Impact of Early Intervention
Lower Scrap Rate
Plan Adherence
Yield Discipline
Faster Response
OEE Increase
Traceability
Who It's For
Built for every role that touches the shop floor
From shift supervisors to operations leadership — each role gets the execution data they need to act fast and improve consistently.
“I see every line's status in real time — without walking the floor every 30 minutes.”
Live line status without walkabouts
Every line's output, pace, and exception status is visible on one screen — updated as events happen, not on shift handover.
Act on exceptions immediately
Deviations from plan surface as alerts with context. Route to the right person in one tap — no radio calls or manual escalation.
Shift handover in under 5 minutes
All shift data is captured digitally — what ran, what didn't, what needs follow-up. No verbal handovers that lose critical detail.
Ready to secure your
production reality?
Join the elite manufacturers who use HublerX to close the gap between planning and execution.