Production Execution

IATF Quality Traceability

HublerX builds and maintains IATF 16949 traceability records automatically — linking every raw material lot to the production process parameters, the operator, the tooling, the in-process inspection results, and the OEM delivery reference in a single, audit-ready record.

IATF 16949TraceabilityPart genealogyAutomotiveSAP
The Problem

The OEM sends a traceability request. The answer takes 3 days to assemble from 6 different sources.

IATF 16949 requires automotive component suppliers to maintain traceability from raw material to finished part to customer delivery. When an OEM raises a field quality concern — a component failure in a vehicle, a recall investigation — the supplier must be able to identify which raw material lots went into which production batches, on which lines, with which tooling, inspected by which operators, and shipped to which OEM plant and vehicle production sequence.

In most Tier 1 and Tier 2 plants, this information exists — but it is distributed across the ERP, the MES, the QMS, paper production logs, and the WMS. Assembling a complete traceability record for an OEM field query takes 2–5 days of manual investigation. In a recall situation, that delay has direct regulatory and financial consequences.

Current Workaround
What most operations do today: Most automotive suppliers today: traceability data is collected at each stage — incoming inspection log, production traveller, in-process inspection sheet, packing record, shipping manifest — in different systems and different formats. When an OEM requests a traceability report, the quality engineer manually cross-references each record, building the chain from raw material to delivery on a spreadsheet. The process is time-consuming, error-prone, and dependent on paper records being legible and filed correctly.
The HublerX Approach

IATF traceability is a data linkage problem — every production event generates a record, and the records need to be linked in real time as production happens, not assembled retrospectively when a query arrives. HublerX links each record to the next as the part moves through the production process — raw material GRN to incoming inspection to WO issuance to in-process inspection to finished part to packing to shipping — creating a complete, queryable traceability chain that is available instantly when an OEM or auditor requests it.

How It Looks in HublerX

Live workflow view

IATF Traceability Board
8 active production batches
IN PRODUCTION3
WO-5861 · HY-4421 Bracket AssyLine 3 · Lot B-0441 · Shift AIn productionRM lots linked · In-process check due at 2,000 pcs
WO-5863 · MS-2241 Door HingeLine 1 · Lot B-0443 · Shift AIn productionRM lots linked · Machine TL-004 · Operator KR-07
WO-5865 · TM-1881 Engine MountLine 2 · Lot B-0445 · Shift BIn productionRM lots linked · Tooling set T-041 recorded
INSPECTION2
WO-5857 · HN-0441 Seat FrameLine 4 · Lot B-0437 · Final inspectionFinal inspectionDimensional check · 12 of 15 characteristics passed
WO-5855 · HY-4419 Gear BracketLine 3 · Lot B-0435 · CMM checkCMM check5-part sample · Results pending
PACKED2
WO-5851 · MS-2239 BracketLot B-0431 · 480 pcs · 4 binsPackedPacking label L-4481 linked · Ready for dispatch
WO-5849 · TM-1879 MountLot B-0429 · 320 pcs · 3 binsPackedPacking label L-4479 linked · Truck TK-0042
DISPATCHED3
WO-5841 · Hyundai · ASN-2026-0441Lot B-0421 · 960 pcs · DispatchedDispatchedFull traceability chain closed · OEM ASN confirmed
WO-5839 · Maruti Suzuki · ASN-2026-0439Lot B-0419 · 640 pcs · DeliveredDeliveredFull traceability chain closed · OEM confirmed receipt
WO-5837 · Honda · ASN-2026-0437Lot B-0417 · 480 pcs · DeliveredDeliveredFull traceability chain closed · OEM confirmed receipt
How HublerX Coordinates It

The step-by-step sequence

  1. 1

    Raw material lot linked to incoming inspection

    When a raw material is received, HublerX links the supplier lot number, the GRN reference, and the incoming inspection results in a single record. The material is available for production only after the inspection record is complete — preventing uninspected material from entering the production chain.

    On GRN · automatic
  2. 2

    Material lot linked to work order at issue

    When material is issued to a work order, HublerX records the specific lot numbers issued — linking each raw material lot to the WO reference, the production line, the machine, the tooling set, and the shift. This linkage is captured at the point of issue, not reconstructed later.

    On material issue
  3. 3

    In-process inspection results linked to WO and part

    In-process inspection checkpoints — dimensional checks, torque readings, visual inspections — are recorded in HublerX against the specific WO and the specific parts produced in that inspection window. The operator ID, the gauge or tool used, and the measurement values are captured and linked to the traceability record.

    At each inspection checkpoint
  4. 4

    Finished part linked to packing and label

    When production is complete and parts are packed, HublerX links the finished part batch or serial number to the packing record — quantity, pack configuration, label number, and storage location. For sequenced delivery applications, individual part serial numbers are linked to the production sequence.

    On WO completion and packing
  5. 5

    Shipment linked to OEM delivery reference

    When the shipment is dispatched, HublerX links the part batch or serial numbers to the ASN, the OEM delivery reference, the OEM plant, and the production sequence number where applicable. The complete traceability chain — raw material lot to OEM delivery — is closed at the point of dispatch.

    On dispatch · automatic
  6. 6

    Traceability report generated on demand

    When an OEM or auditor requests a traceability report — by part number, lot number, delivery reference, or date range — HublerX generates the complete chain instantly: raw material supplier and lot, incoming inspection, WO, line, machine, tooling, operators, in-process inspection results, finished part batch, and delivery reference. The report is exportable in the format required by the OEM.

    On demand · seconds
Systems Connected
SAPSAP S/4HANA
ORAOracle Cloud ERP
D365Dynamics 365
MESMES (optional)
SYSQMS (optional)
Outcomes
Seconds
Complete IATF traceability report from raw material lot to OEM delivery — generated on demand, not assembled manually
Real time
Traceability chain built as production happens — not reconstructed retrospectively from paper records
Zero paper
All production events — inspection, operator, tooling, machine, packing — captured digitally and linked automatically
Audit ready
IATF 16949 traceability report exportable in OEM-specified format for field queries and certification audits

Results are directional. Traceability completeness depends on the scope of ERP, MES, and QMS integration and the consistency of shopfloor data capture.

Frequently Asked Questions
Related Workflows

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