Production completes at 3 PM. The truck leaves at 7 PM — if logistics finds out in time.
When a production work order closes, the finished goods exist in the plant — but nothing happens automatically. The production supervisor marks the WO complete in the ERP or on a shift report. The warehouse team finds out when someone calls or when they happen to check the system. Quality clearance is a separate step that may or may not have been triggered. The picking list may not have been generated. The truck booking may have been made for stock that has not yet been quality-released.
The result is a dispatch process that runs on phone calls and manual checks — production calling the warehouse, the warehouse calling quality, quality calling logistics. Each handoff introduces delay. Each delay compresses the window between production completion and the customer's delivery slot. When the window closes before the truck is loaded, the customer misses their delivery and the OTIF clock records a failure.
Production completion is the trigger for a structured, time-sensitive sequence — quality clearance, picking, loading, dispatch confirmation, and POD capture. Every step is known in advance; the only variable is when production completes. HublerX monitors work order completion in real time, triggers quality clearance the moment the WO closes, generates the picking list automatically once clearance is confirmed, coordinates truck loading against the confirmed dispatch slot, and captures POD digitally at the point of delivery — closing the loop from production to customer without a single manual handoff.
Live workflow view
The step-by-step sequence
- 1
Work order completion detected
HublerX monitors open work orders in the ERP in real time. When a WO is marked complete — by the production supervisor, MES, or automatic ERP update — the downstream dispatch sequence triggers immediately. No manual notification to the warehouse or quality team required.
On WO completion · real time - 2
Quality clearance triggered
The QC team receives an automatic clearance request for the completed batch — with the batch ID, quantity produced, line, and the dispatch deadline for the customer order it fulfils. The clearance request is time-stamped against the delivery window, so QC can prioritise batches with the tightest dispatch deadlines.
Immediately on WO completion - 3
Picking list generated on quality release
When QC releases the batch, HublerX generates the picking list automatically — with the correct pallet locations from the WMS, the customer order reference, and the truck loading sequence. The warehouse team receives the picking list on their handheld devices without waiting for a planner or logistics coordinator to generate it manually.
On quality release - 4
Truck booking confirmed and loading coordinated
HublerX cross-checks the picking completion against the confirmed truck arrival time. Where a truck is arriving before picking is complete, the logistics coordinator is alerted with the estimated picking completion time. Where picking is complete but the truck is delayed, the warehouse is notified to stage the load.
On picking completion - 5
Dispatch confirmation and ERP goods issue
When the truck is loaded and the gate pass is issued, HublerX posts the goods issue in the ERP automatically — updating stock levels, closing the delivery order, and triggering the customer invoice. No separate ERP update by the logistics team required.
On truck departure - 6
POD captured and customer notified
The delivery driver captures the POD digitally at the customer's premises — signature, delivery time, and any short supply or damage notation. POD is uploaded to HublerX and linked to the delivery order in the ERP immediately. The customer receives a digital delivery confirmation. No paper POD to collect and key in the next morning.
On customer delivery
Results are directional. Outcomes vary by ERP, WMS, and QMS integration depth, customer delivery window constraints, and truck turnaround times.
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