A hold is raised in the ERP. Four functions find out four hours later — by phone.
When a QC technician raises a quality hold on a batch, the ERP records it — but the hold sits in isolation. The system has no way to reach production, logistics, and commercial simultaneously. Each function finds out separately: production when a supervisor checks the batch status, logistics when a truck is stopped at the gate, commercial when a customer calls asking where their order is.
By the time all functions are aware, downstream work orders have already run using the affected batch, shipments have been loaded, and customer commitments have been made that can no longer be met. The cost is not just the held batch — it is everything downstream that should have been stopped but wasn't.
A quality hold is a single event that needs to reach four functions simultaneously — not sequentially. HublerX reads the hold the moment it is raised, maps the full downstream impact graph in real time — every work order consuming the affected batch, every shipment containing finished goods from that run, every customer commitment at risk — and notifies production, logistics, procurement, and commercial in the same instant. No phone chain. No gap between the hold and the response.
Live workflow view
The step-by-step sequence
- 1
Quality hold raised
A QC technician raises a hold on a batch — in the ERP, QMS, or directly in HublerX. The hold is timestamped and the cascade triggers immediately. No manual notification required.
11:04 AM — hold raised - 2
Downstream impact mapped automatically
HublerX traces the affected batch through every open work order consuming it, every finished goods batch produced from it, every shipment containing those goods, and every customer commitment linked to those shipments. The full impact graph is rendered in seconds.
11:04 AM — cascade triggered - 3
All functions notified simultaneously
Production receives work order pause instructions. Logistics receives shipment hold flags. Procurement receives supplier escalation context. Commercial receives customer impact summaries. All four notifications are sent at the same moment — not sequentially down a phone chain.
11:04 AM — all functions notified - 4
Investigation and disposition coordinated
The hold record in HublerX tracks the investigation — root cause, samples sent, lab turnaround, and disposition decision. Every action is timestamped and linked to the originating batch. QC, production, and management can see the live status without asking for an update.
During investigation period - 5
Disposition decision propagated to ERP
When the disposition is decided — release, rework, or reject — HublerX pushes the outcome back to the ERP in one action. Released batches resume. Rejected batches are quarantined. Rework instructions are routed to the production team. No manual ERP update required.
On disposition decision - 6
Audit trail closed and compliance record generated
The complete hold lifecycle — raise, cascade, investigation, disposition — is recorded with full timestamps, actor names, and system actions. The audit trail is exportable for FSSC 22000, BRC, and customer compliance submissions without any additional documentation.
On hold closure
Results are directional. Outcomes vary by ERP and QMS configuration, hold complexity, and organisation structure.
See how quality hold management works in your operation
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